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August 11, 2003 / 11 Août, 2003 1 Manual / Manuel 0-2994

Manual 0-2994

RPT Adapter Kit

No. 7-3485

Installation Instructions

82 Benning Street, West Lebanon, NH 03784 USA

(603) 298-5711 • www.thermal-dynamics.com

Hypertherm and powermax are registered trademarks of Hypertherm, Inc.

General Information

This kit connects Thermal Dynamics 1Torch Adapters or

SL60 / SL100 Torch leads to Hypertherm* powermax*

190C Power Supplies. Do not use this kit with any other

equipment. Read these instructions before starting the

installation procedure. Keep these instructions for fu-

ture reference.

CAUTION

Only a qualified technician should perform this pro-

cedure.

Parts Supplied

The kit includes:

• Adapter Assembly

• Wire Harness with Connectors

• Gas Hose with Connector Fitting

• Hose Union

• 'Faston' Connector

• Insulating Sleeves (2)

• Tie Wraps (2)

• Strain Relief Assembly

• Instructions

Procedure

WARNING

Disconnect primary input power at the source and

bleed down the system before starting this proce-

dure.

1. Remove the power supply cover per the power

supply manufacturer's instructions.

2. Remove wire ties as necessary to disconnect the

torch leads from any other power supply compo-

nents. Disconnect the original torch (including

the pilot wire and wire harness and connector to

the printed circuit board, and gas connection to

the compressor outlet) per the power supply

manufacturer's instructions. Remove the torch,

the torch leads, and the strain relief from the

power supply.

3. Slide back the insulating sleeve covering a wire

terminated with a ring terminal on the ATC

Adapter or torch leads assembly. Cut the ring ter-

minal off the wire. Strip back the insulation on

the wire approximately 1/4" / 6 mm from the end.

Securely crimp the 'Faston' connector included in

this kit to the end of the wire. Slide the insulating

sleeve back down the wire to cover the base of

the Faston connector.

4. Remove and discard the tie wrap and insulating

sleeve covering two joined wires on the ATC

adapter or torch leads assembly. Disconnect the

wires.

5. Remove the securing nut from the strain relief as-

sembly included in this kit. Slide the strain relief

assembly onto the ATC Adapter Leads or torch

leads assembly.

1 2 3 4 5 6 7 8

Sommario

Pagina 1 - Procedure

August 11, 2003 / 11 Août, 2003 1 Manual / Manuel 0-2994Manual 0-2994RPT Adapter KitNo. 7-3485Installation Instructions82 Benning Street, West Lebano

Pagina 2

August 11, 2003 / 11 Août, 2003 2 Manual / Manuel 0-29946. Refer to the illustration. Pass the end of the ATCAdapter Leads or torch leads assembly t

Pagina 3

August 11, 2003 / 11 Août, 2003 3 Manual / Manuel 0-299417. Tighten the strain relief dome nut onto the strainrelief assembly. Check for a secure fi

Pagina 4

August 11, 2003 / 11 Août, 2003 4 Manual / Manuel 0-2994

Pagina 5 - Pièces Fournies

August 11, 2003 / 11 Août, 2003 5 Manual / Manuel 0-299482 Benning Street, West Lebanon, NH 03784 USA(603) 298-5711 • www.thermal-dynamics.comManue

Pagina 6 - A-03696F

August 11, 2003 / 11 Août, 2003 6 Manual / Manuel 0-29946. Référez-vous à l’illustration. Passage la fin des filsd’adapteur d’ATC ou fil de torche pa

Pagina 7 - D'Énergie

August 11, 2003 / 11 Août, 2003 7 Manual / Manuel 0-299416. Connectez le fil pilote de fils d’adapteur ou detorche d’ATC au terminal marqué ‘PILOT R

Pagina 8

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