Tweco 81 with SL100SV manuali

Tweco 81 with SL100SV Manuale Utente (174 pagine)

Marchio: Tweco | Categoria: Apparecchiature | Dimensione: 4.70 MB |

Inglese

Indice

Operating Manual

1

CUTMASTER

1

WE APPRECIATE YOUR BUSINESS!

2

YOU ARE IN GOOD COMPANY!

2

TABLE OF CONTENTS

5

TABLE OF CONTENTS (continued)

6

SECTION 1:

9

GENERAL INFORMATION

9

Minimum Protective Suggested

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Less Than 300* 8 9

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300 - 400* 9 12

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400 - 800* 10 14

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1.03 Publications

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1.04 Note, Attention et

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Avertissement

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1.05 Precautions De Securite

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Importantes

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1.06 Documents De Reference

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1.08 Statement of Warranty

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SECTION 2: SPECIFICATIONS

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2.04 Power Supply Features

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2.06 Torch Specifications

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8.5" / 216 mm

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5.375" / 137 mm

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1.9" / 50 mm

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Art # A-04056

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2.08 Introduction to Plasma

23

PIP Switch

24

Shield Cup

24

To Control

24

Cable Wiring

24

SECTION 3: INSTALLATION

25

L1 L2 L3

27

3.04 Gas Connections

28

B. Optional Air Filters

29

Torch Leads

31

ATC Male

31

Connector

31

ATC Female Receptacle

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(Panel Mounted)

31

Art # A-03592

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3.06 Torch Installation

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3.07 Torch Parts Selection

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CPC Connector for

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Art # A-04075

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Connector for SC-11

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Standoff Control / CNC

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Thermal Dynamics

36

CNC Controller

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Knockout for Alternate

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Art # A-04149

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Automation Interface PC Board

38

Art # A-03757

38

Switches

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8 7 6 5 4 3 2 1

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Art # A-03964

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Pot / LED Board

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Art # A-03743

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A. Torch Parts Selection

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B. Torch Connection

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D. Gas Selection

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E. Connect Work Cable

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Art # A-03594

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I. Cutting Operation

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J. Typical Cutting Speeds

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K. Postflow

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Consumable Parts

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1/8” (3 mm)

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4.04 Cut Quality

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A. Piloting

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B. Torch Standoff

49

C. Edge Starting

49

D. Direction of Cut

49

4.06 Torch Operation

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B. Travel Speed

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4.07 Cutting Parameters

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4.08 Cutting Specifications

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Material: Mild Steel

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Material: Stainless Steel

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Material: Aluminum

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Manual 0-4641 4-19 OPERATION

59

Material:

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Art # A-02995

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Art # A-02476

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First & Second

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Cartridges

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(as marked)

67

D. Cleaning Torch

68

E. O-Ring Lubrication

68

5.02 Common Faults

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5.03 Basic Troubleshooting

70

Art # A-03725

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A. General Information

75

D. Pilot Arc Test

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E. Main Arc Test

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Art # A-04510

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Art # A-03658

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Logic Board Layout

81

5.06 Pilot Arc Problems

83

Art # A-03659

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5.07 Main Arc Problems

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5.08 Test Procedures

89

B. Diode Testing Basics

90

C. Diode Module Board Tests

91

E11J2AE11J2B

94

E19 J10A E19 J10B

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IGBT A IGBT B

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Art # A-02847

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Wire #21

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Wire #24

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Top clip

97

Wire #22

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Wire #23

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Art # A-03906

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Wire #25

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Wire #26

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Wire #46

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Art # A-03002

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Fuse Location

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T1 T2 T3

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L1 L2 L3 L4

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T1 T2 T3 T4

100

Input Diode Replacement

102

Art # A-03702

103

E. Main PC Board Replacement

104

A. Fan Replacement (M1, M2)

106

B. Work Cable Replacement

107

C. Pilot PC Board Replacement

107

Art # A-03705

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This Page Left Blank

112

SECTION 6:

113

PARTS LISTS

113

114

Art # A-03709

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Art # A-06756

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Art # A-03005

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Manual 0-4641 6-7 PARTS LISTS

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Manual 0-4641 6-9 PARTS LISTS

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6.11 Torch Replacement Parts

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Art # A-03872

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6.12 Torch Replacement Parts

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Art # A-07113

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6.13 Torch Consumables

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6.14 Torch Spare Parts Kits

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Torch Consumables Selection

127

PATENT INFORMATION

129

(BLOCK DIAGRAM)

131

Date of Mfr:

132

Art # A-07114

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Art # A-07115

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Art # A-03993

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(MOST COMMON SETTINGS)

137

(Division Factors 16-24)

138

(Division Factors 24-30)

139

(Division Factors 30-33)

140

(Division Factors 33-36)

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(Division Factors 36-43)

142

(Division Factors 43-50)

143

WIRING LAYOUT

144

LAYOUT and TEST POINTS

145

APPENDIX A-16 Manual 0-4641

146

Manual 0-4641 A-17 APPENDIX

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Main Power PC Board Signals

148

APPENDIX A-20 Manual 0-4641

150

Manual 0-4641 A-21 APPENDIX

151

Logic Board Signals

152

APPENDIX A-24 Manual 0-4641

154

Manual 0-4641 A-25 APPENDIX

155

Art # A-04218

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APPENDIX A-28 Manual 0-4641

158

APPENDIX A-30 Manual 0-4641

160

Art # A-06753

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Manual 0-4641 A-31 APPENDIX

161

APPENDIX A-32 Manual 0-4641

162

Art # A-07153

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Manual 0-4641 A-33 APPENDIX

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APPENDIX A-34 Manual 0-4641

164

Manual 0-4641 A-35 APPENDIX

165

APPENDIX A-36 Manual 0-4641

166

Art # A-07152

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Manual 0-4641 A-37 APPENDIX

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APPENDIX A-38 Manual 0-4641

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THERMAL DYNAMICS

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INDUSTRIAL PARK No. 2

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WEST LEBANON, NH 03784

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603-298-5711

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APPENDIX A-40 Manual 0-4641

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Art # A-07151

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